Showing posts with label Weekly Construction Logs. Show all posts
Showing posts with label Weekly Construction Logs. Show all posts

Friday, August 1, 2008

Bolero Weekly Progress - 2 Aug 08

It's official. Tim's finished.



I had it in my mind that I was going to put up a detailed before and after post. But to honest I so much prefer looking at the new version I am not going to bother. But here is here is where Tim started.





And of course a few more pictures of now.









I have tried both publicly and privately to express my gratitude, admiration and awe for the stunning quality and work ethic that Tim has brought to this project. In the end my words are quite deficient. All I can say is that it is rare, very rare, that I give an unqualified endorsement of someone. Tim is one of those few.

One other comment and that is about vast amount of Bolero photos. Tim has informed me that my "little" photo summary poorly reflects the library of Bolero photos that are stored on his computer. He took roughly 6600 photos. By my account there were 134 daily logs which amounts to almost 50 pictures per day. Wow, and he was still able to build this beautiful work of art.

In the end Tim's logged 771.75 hours which is also a fraction of his commitment to this job. We spent countless hours talking by phone and email (I have almost 2000 emails in my Bolero folder, although not all of them with Tim) during the 17 months of our planning and Tim's building of Bolero. I sometimes joke that I have spent over a 1000 hours over three years researching and planning and truth be told that might be conservative. I have to say that time, effort and expense was worth it and I haven't even sailed her.

Seeing as this is the end of the Bolero construction project this will also be my last weekly update. Any future posts will be topic specific.

Project Stats
Total Hours - 771.75
Initial Inspection Photos - 203
Project Conversion Potos - 1848
Total Photos - 2051

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 25.25 hrs






Saturday, July 26, 2008

Bolero Weekly Progress - 26 July 08

Another Herculean effort by Tim this week in an effort to finish (I like the sound of this word) the Bolero project. As we get closer and closer to being done the changes become less dramatic but much more stunning.

Project Stats
Total Hours - 746.25
Total Photos - 1940

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 54.50 hrs






Saturday, July 19, 2008

Bolero Weekly Progress - 19 July 08

Tim put in a long, long week and it shows. Many items got crossed off the list this week.

  • Cockpit Seats
  • Toe Rail Bungs
  • Taffrail
  • Cabin Truck Trim
  • Companionway Trim
  • Toe Rail Scuppers
  • Deck Hardware Installation
  • And of Course, much varnishing
More and more Bolero is looking like a sailboat longing for water. I have been working to minimize any delay on our end so she can be launched ASAP. To that extent I have been assembling the running rigging and the mooring and docking lines. In addition I am working on getting a boat shed of some sorts ready for her come fall.

Project Stats
Total Hours - 691.75
Total Photos - 1851

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 55.25 hrs






Saturday, July 12, 2008

Bolero Weekly Progress - 12 July 08

Wow! This has been a big week. It was all about paint. Tim managed three coats of Alexseal snow white for the deck accents, two coats of Interlux Interdeck custom beige (a mixture of white and beige), three coats of Alexseal flag blue to the topside and four coats of Alexseal snow white for the double boot stripes. There is still the bottom paint and cove stripe to go but this is a huge hurdle.











The goal is completion by the end of July. There are still a bunch of details left but it is a pretty fixed list. So everyday the list should get shorter.

I am, thankfully, finally getting my hands on some work as well. My running rigging order arrived so I am starting to layout, splice and whip lines as require. By the time Bolero arrives I should have a nice big box of new rigging and safety equipment ready to install.

I also had a chat with our travel lift operator, Mitch. The good news was that they can raise Bolero's mast while still on the trailer. That way I can do my rigging work on dry land instead of on the mooring buoy. The bad news is that he is on vacation the first part of August. Bummer. He is such an artist with a travel lift.

Project Stats
Total Hours - 636.50
Total Photos - 1734

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 38 hrs






Saturday, July 5, 2008

Bolero Weekly Progress - 5 July 08

This week was shortened by the 4th of July festivities and Tim took off for a well deserved cruise. That said it was big little week. Tim wrapped up the structural modifications on Bolero and has her prepped for paint. So take a long hard look at her in her bare primer as this will be the last time.

I have been trying to purchase all the bits and pieces to get Bolero ready to launch, rig and sail once she gets to Lopez Island. I should receive the remaining hardware and my major line order this week so I can start whipping and splice the running rigging.

Launching Bolero will be a bit of a logistic hurdle. The mast can't be stepped until she is launched. And I can't fit the boomkicker, vang, mainsheet boom blocks, backstay tension system and running rigging until then. But... I can't sail away from the dock until all of those systems are good to go. So the plan, as it stand now, is to launch and step the mast and row over to a slip that I can rent for the day. My hope is that I can attach the boom, raise the mainsail and take all the measurements that I need to install the require hardware to make Bolero sail ready.

That's the hope anyway.

Project Stats
Total Hours - 598.50
Total Photos - 1627

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 20.75 hrs






Saturday, June 28, 2008

Bolero Weekly Progress - 28 June 08

Tim pretty much finish up the structural modifications to Bolero this week. This included closing in the cabin with the installation of the coach roof. In addition he permanently installed the new toe rails. Hid did a stunning job scalloping out the underside of the port toe rail to hide a deck bulge that was a result of a previous chain plate repair.

Project Stats
Total Hours - 577.50
Total Photos - 1571

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 30.75 hrs






Saturday, June 21, 2008

Bolero Weekly Progress - 21 June 08

Another fun week. First we got toe rails and what a difference they make. I still need to see them varnished and in person to be sure that I love as much as I think I do but they sure do a nice job of finishing out the hull deck joint and highlighting the lines of the hull. Second, Tim painted the cockpit. For me, it just keeps getting better when Tim paints and Bolero stops looking like she did when we found her. And the best is yet to come.

Project Stats
Total Hours - 548
Total Photos - 1490

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 23.5 hrs






Saturday, June 14, 2008

Bolero Weekly Progress - 14 June 08

A busy full week of work on Bolero. We are getting to that place where one day I will log on and she will be transformed. This week seemed like a big prep week for that transformation. Tim varnished the cabin top beams and painted the cabin top in preparation for the coach roof installation.

Project Stats
Total Hours - 524.50
Total Photos - 1435

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 33.25 hrs






Saturday, June 7, 2008

Bolero Weekly Progress - 7 June 08

We had a grand time visiting Tim and finally getting to see, touch and feel our "new" boat. After introductions and a bit of small talk Tim asked if maybe we might like to see Bolero. I then spent as much time as I could poking around soaking up the reality of this project that had only existed in my minds eye. I was completely amazed at how Bolero has met and exceed my vision of what I was hoping for. Oh, and sometimes she seems a bit fat and stubby from all those wide angle photographs of Tim's. Well she ain't.




Both the cockpit and cabin seemed positively spacious. Okay I am coming from a 24 foot Bluenose sloop but still. Sitting headroom in the main cabin was abundant with plenty of room to stretch our feet out forward as we lean against the aft bulkhead. The foot well is, however, quite narrow but workable. I did worry that the cockpit would be too small with the tiller installed but it felt quite comfortable as well. Although Bolero is only 2 1/4 inches wider than my old Bluenose (at 6 feet 5 1/4 inches) she is 6 ft 9 1/2 inches longer and this make a huge difference. Bolero really feels nice.





Hard to actually show the interior but here are a few pictures of the cockpit and cabin.







Tim and I discussed many of the questions that I had prior to our trip and many more. Here is my summary of some of these issues. Again, in no particular order.

Toe Rail

We settled in on concept #4. This is still hard for me to vision what the final outcome will be without seeing the real varnished teak from a bit of distance. The toe rail will incorporate some method to drain water over the side and I will mount brass eyelets on the inside to secure the mooring cover.

Mast Partner

After some discussion we are pretty much copying the current Shields class idea of a square frame glassed into the deck for the mast partner. This will allow us Tim has already begun work on this.

Rigging

Tim and I talked a fair bit about rigging. I am not sure about what direction I am going with respect to spinnakers so we are going to postpone those choices. So I am looking for the following capabilities:

  • Three Halyards (Main, Jib & Spinnaker)
  • Backstay adjustment running above the deck.
  • Jib Tracks, winches and cam cleats on the cabintop
  • Traveller with all controls above deck
  • Boom vang and a Boomkicker rigid vang
  • Outhaul and Cunningham
I am starting to finalize my rigging plans so I can get the hardware to Tim and I can start splicing lines.

Oars

I love it when a plan comes through and the oar plans look great so far. Tim and I did a mockup and found a good location for the oar locks. The oar locks will be mounted on pads, port and starboard, adjacent to the toe rails located between the 2nd and 3rd seat brackets. A brass rub strip will be used to protect the top of the coaming. I have ordered oar locks and sockets and Tim will find a way to prevent water leaking into the cockpit from the holes in the deck. The two pieces of the oar will be store up under each side deck in some fabulously creative way.

Canvas

We plan to make our own canvas so it was nice to get a feel for what lays ahead. I have ordered a Sunbrella catalog and I will order our cockpit fabric so we will be ready to start sewing when Bolero arrives.

Paint & Striping

As I have mentioned before we are going with a Alexseal Flag Blue topside and epaint EP-ZO white bottom paint. Tim is going to strike a double bootstripe. At this point it looks like we are going to carry the bottom paint 2 inches above the design waterline and then use 3/4 inch white stripes with 1/2 inch spacing. This is idea will be probably be flexible until the tape and paint goes on.

Name

We talked a bit about the best way to a fix the name on the very small transom. At this point I would be quite surprised if I got it done this year. Most probably it will be added to my already started winter work list. The current idea is 2-3 inch tall letters in a slightly arched pattern to account for the arch in the transom as well as create a small visual arch. Bolero will be in simulated gold leaf with white outlines.


Bilge Pump

As per the existing plan the bilge pump will be mounted below the cockpit grate. After discussing how to run the exit house to the transom we decided to forgo a permanent exit in lieu of retractable house that stores beneath the cockpit sole. Tim is constructing the cockpit grate to allow the exit house and the pump handle to be in place with the grate reinstalled.

Mainsail

Having spent a fair bit of money modifying the original Shields mainsail (reef points, draft stripes and logo) I wanted to take a quick look and feel. It didn't take long to come to the realization that Shields class mainsail don't have luff slugs. They utilize a continuous bolt rope. So the mainsail is back off to the sail maker since I can't easily reef without slugs. The mainsail is one of those 20 - 20 hindsight instances. If I new how much all the modifications would have cost and seen the actual sail I probably would have gone with a new one. But... we are where we are.

Compass

Many Shields class boats have twin compasses mounted in the side decks. Bolero's original compasses weren't in too bad a shape and I quite like the location of side deck mounted compasses. Tim and I played with the possitioning and decided to mount them midway between the toe rail and the coaming adjacent to the 1st seat bracket. It is great when something is nice enought to put back on Bolero.

Deck Hardware

Pretty simple deck hardward. Two boat cleats along the toe rail just aft of the anchor locker and one stern cleat. We will also be adding various brass rub strips where need to protect the wood.

Vang

After a bit of him and hawing I am back to my original idea of a boom vang and a Boomkicker. It will be tight but Tim and I think I should be able to squeeze it all in.

This has been a very busy week with a fair bit of progress.

Project Stats
Total Hours - 491.25
Total Photos - 1386

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 23 hrs






Saturday, May 31, 2008

Bolero Weekly Progress - 31 May 08

Back to a more normal week. The exciting event this week was coach roof beams. They have been ready to install for weeks now but I was surprised to see Tim have a go at them this week. Often Tim lays out his upcoming schedule and sometimes I ask. But sometimes I just wait and see and get a surprise.



They will disappear for a short while while Tim finishes work on the interior but I liked seeing them in place, even if only for a day.

Well I am just about out out of here and headed east. Just a car, ferry, shuttle, two planes and a rental car away from Tim's. Just about 24 hours doorstep to doorstep. Should be fun.

Project Stats
Total Hours - 471.75
Total Photos - 1354

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 23 hrs






Saturday, May 24, 2008

Bolero Weekly Progress - 24 May 08

This was another short week for Tim on the Bolero project. Just one day. I am thinking it is the last calm before the final storm. But hey, I am an eternal optimist.

Project Stats
Total Hours - 448.75
Total Photos - 1304

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 6.25 hrs






Saturday, May 17, 2008

Bolero Weekly Progress - 17 May 08

I am behind in my weekly progress reports. But this is due to the fact that there really isn't any progress to report. Tim is working to finish up other boats in his shop so there was only one days work this week and next week will look about the same. More to come.

Project Stats
Total Hours - 442.50
Total Photos - 1286

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 5 hrs






Saturday, May 10, 2008

Bolero Weekly Progress - 10 May 08

One of the more challenging aspects of this project is knowing when something is an issue or whether it is just a case of me being 3000 miles away from Tim and his work. This may be the case for deciding on the toe rail profile. As I mentioned last week I quite like the profile number 4 that Tim milled up.









My problem is that "I quite liked" and "I think we nailed it" are worlds apart. So, in what has become a typical scenario on this project when this distance exists, I get cranky and rant to Tim. For some reason I think that profile number 4 looks a little fat and bulky for the sleekness of the Shields hull (yes, I am already enrolled in obsessors anonymous). With that in mind I took the concept is a different direction and created one piece concept that tried to emulate a more traditional two piece rub rail and toe rail.



There was something about this look that I liked so I took a sketch and made an approximate mockup out of some scrap. I didn't quite have the router bits I needed so the rub rail curve seems a bit too rounded to me but this mockup did allow me to visualize a bit. I also need to deepen the deck rabbet to allow room for the deck screws.





Having seen and held this mockup, I "sort of like it" as well. Still my socks have not been knocked off. And Tim tells me that I am allowed to be wowed and that the "devil is in the details".



Tim passed along a nice example of a Hinckley Picnic Boat which has a similar toe rail to the rounded concepts that we have looked at. Nothing wrong here.

So we are still hashing this out.

On another note, we are planning a visit to Tim's the first week of June. This will be the first time that my wife and I have will have seen Bolero or met Tim. It strikes me as closing the barn door after the animals have escaped but the visit should be fun. I plan to kick a few tires and act important but I will probable just end up staring at the beauty of the Shields hull and Tim's handiwork. Well I can think of a lot worse ways to spend my time. Update: It does actually look like something helpful and productive might come from our visit, the toe rail decision. With all the mockups and drawings it seems the best way to decide is to see the concepts in person.

Also, we have selected a shipper from from uship. We selected U-Save Boat Transport (uship id: boats). I picked them because they had perfect feedback and Erwin makes frequent trips to the Pacific Northwest and knows the area well. I have arrange from him to bring Bolero all the way to my Island and having familiarity with our ferries systems seemed like a plus. But really I selected them because I liked what I read and the email interchange I had with this husband and wife shipping team (Ewrin & Melissa). Obviously the proof is in the pudding and I will undoubtedly blog about that pudding in the future.

Project Stats
Total Hours - 437.50
Total Photos - 1278

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 32.25 hrs






Saturday, May 3, 2008

Bolero Weekly Progress - 3 May 08

With Tim in full blown wooden boat mode, a welcome relief from fiberglass grinding I'm sure, I spent a fair bit of time finding a way to ship Bolero from Maine to Washington state. One of my early decisions was to purchase a new Triad trailer with the idea that I would almost save the cost of the trailer in shipping. This allowed Tim to haul Bolero from Connecticut to Maine at a much lower cost than having to load Bolero onto a semi for hauling.

My original plan was to fly to Maine and rent a truck and bring Bolero home myself. I thought that this would be cheaper and there was that little control thing working also. But I had trailered my last boat across the country from Fort Meyers, Florida back to Washington so I wasn't overjoyed with the idea of the trip. I also have no illusion about the relative skill between a seasoned commercial truck driver and myself.

With all this in mind I did some google searching to check out my options. This came up with two results. First, I never did find a good source for a reasonable priced heavy duty pickup truck rental. Actually I didn't find any heavy duty pickup trucks for rent. The options I did find didn't provide much cost savings over my second option, uship. This is my first experience so my opinion may well change. But they seem to be trying to rationalize truck shipping the way ebay rationalized individual selling.

This is my listing in which I describe my shipment and the location of the pickup and delivery.





One of the things that quickly impressed me was the quality of the inquires that I received from the prospective bidders. I sort of got the impression that these guys and gals are driving with their laptops open on the dashboard responding while they drive :).



This is the current bidding status of my shipment.



I have currently not selected a shipper, although I do have a favorite. I want to do just a bit more research before my final selection. uship is like ebay in that they use the feedback method of rating the shippers. This is certainly not a perfect method but I have grown quite comfortable with using it on ebay.

I am still brand new to this service so time will tell, I will post my experiences as they they happen.

Project Stats
Total Hours - 405.25
Total Photos - 1223

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 22.25 hrs






Saturday, April 26, 2008

Bolero Weekly Progress - 26 Apr 08

With the cabin concept firmed up, Tim and I had a long conversation about the cockpit layout. From the start I had envisioned an open cockpit layout with bench seats. I quite like the styling of this type of cockpit but Bolero also promises to be a wet ride at times. So I felt that slatted bench seats would be a very usable solution. The only real dilemma was how to layout the slats. The first option was to have the seat slats start at the hull and maintain the hull contour as they came inboard. It took me a while to figure out that this wasn't quite what I had envisioned. What I want is for the seats to have the same contour as the coamings. So Tim is going to layout a 4" tall fiddle (for foot bracing) mounted on the seat bracket just below the cockpit coaming. The seats will then maintain that contour inboard as well as outboard towards the hull. The will likely be a bit of discussion as Tim lays this out.

Tim laughs at me as I continue to predict that we are almost out of hurdles. But this time we are really over most of the conceptual hurdles. In my mind there are maybe three left and they are pretty small. These are the bilge pump location and plumbing, the toe / rub rail and the rigging modifications.

Project Stats
Total Hours - 383
Total Photos - 1170

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week 34.50 hrs






Saturday, April 19, 2008

Bolero Weekly Progress - 19 Apr 08

With the cabin structure construction well under way this week Tim and I spoke about schedules. He also sent me a brief list of the remaining tasks.

  • Interior trim, ceiling, and joinerwork as needed (including cabin sole)

  • Build cabin overhead/ trim and finish as needed

  • Toerail and other wood deck trim (aft hatch, etc.)

  • Cockpit seating and cockpit sole grate/bilge pump installation

  • Hull and deck paint; interior paint (lockers, berth, bulkhead, etc.)

  • Details--Deck and sailing hardware
It is still premature to estimate a completion date but the remaining tasks are becoming well defined. The last remaining concept that I need to visualize and give input to Tim is the cockpit layout. I don't anticipate any issues here at all. First off, I really like the cockpit Tim designed and built for his Daysailor.



And second, the cockpit is one of the pace where the Shields actually have a "bit" of room. I would also like to have storage under the side decks for my two piece oar and maybe some store shelves as well.

Project Stats
Total Hours - 348.50
Total Photos - 1126

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week28.75 hrs






Saturday, April 12, 2008

Bolero Weekly Progress - 12 Apr 08

With the porta potti decision behind us Tim and I discussed the remaining details of the cabin layout. Tim had provided two workable mockups with the idea that unless there was a reason for two different height cabin soles (one over the bilge and one running over the top of the mast beam) he thought that the v-berth should fill that area. The only reason that I could come up with was a place to store a boat bag or a padded cooler. There really isn't anyplace on Bolero where you could set something down below and have it stay reasonable stable while sailing. I also thought that this detail might add some interest to the cabin layout. Time will tell.

Project Stats
Total Hours - 319.75
Total Photos - 1072

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week: 15.50 hrs




Saturday, April 5, 2008

Bolero Weekly Progress - 5 Apr 08

Tim took a short vacation this week, but not before he create one of his infamous "Whitefield Mahogany" mock-ups of Bolero's cabin options. He modeled two different option. The first with the porta potti forward by the mast facing aft and second with the porta potti next to the cabin bulkhead facing forward.





Well let's just say that I hated both of these options. I wanted a clean open feeling cabin that was functional and stunning and this was not it. The forward location was to much of an eye sore and the aft location reduced the cabin space to an unacceptable level. As is typical when we hit what seems like an insurmountable obstacle I think the worst for a while and start to think that I just don't get what I want and I have to settle. Settling is not something that I do well. In this case my wife and I had decided to drive out to watch the Women's NCAA Basketball game in Spokane. Early the morning after the game I woke up and reread Tim's log with these mock-up pictures. I thought there must be another way. So I fired up Google again and started searching. Well of course there are other solutions to portable toilets. I will talk more about those option in another post but we quickly decided that the porta potti was out. I couldn't wait to let Tim know that he had a clean slate with the interior. Although nothing gets to happen until he returns but next week should be fun.

Project Stats
Total Hours - 304.25
Total Photos - 1044

Click the highlighted days for details.

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

Tim's Total Time This Week: 29.25 hrs